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SWAMI SAMARTH ENGINEERING
Copyright 2013 SWAMI SAMARTH ENGINEERING
Desinged By : orange (sagard198@gmail.com)
Copyright 2013 SWAMI SAMARTH ENGINEERING
Coating system
Colloidal Mill

Colloid Mill is an ideal and perfect homogenizer-cum-emulsifier. It finds its application in various processes like grinding, homogenizing, emulsifying, dispersing, mixing, extracting etc. Outstanding and rigid design criteria combined with excellent quality of workmanship of colloid mill automatically ensures superior end product. It is suitable for small, medium, as well as large batches of production.

Known For

  • High performance
  • Longer working life
  • Low to maintain

Applications

  • Pharmaceutical Industry
  • Food, Dairy, Sweetmeats and confectionery Industry
  • Chemical Industry
  • Paint Industry
  • Textile Industry
  • Cosmetic and Detergent Industry
  • Rubber Industry
  • Sausage Production and meat packing Industry
  • Starch Industry
  • Paper Industry

Technical Specifications

Model SSE CM - 5 (Vertical) SSE CM-5 (Horizontal)
Output 120 to 12000 Kgs. / Shift. 120 to 12000 Kgs./Shift.
Particle Size Reduction 5 to 10 Microns. 5 to 10 Microns.
Hopper Capacity 15 Liters. 15 Liters.
Motor 3Hp/2850 RPM/3Ph 3Hp/2850 RPM/3Ph
Inline Homogenizer

In Inline agitation system, the possibility of materials –Liquid or Solid passing through it, without subjected to intense hydraulic and mechanical shear actions is zero. Here suction pipe (inlet pipe) is centrally mounted & outlet is radially mounted , therefore it is physically impossible for any material to pass from inlet to outlet without exposed to agitation.

The stator which surrounds rotor is available with various type of opening i.e. round, square, rectangular & with perforation also so that all the critical demand of Mixing, Emulsifying, Disintegration & Dispersion of solids, suspension can be met out by same equipment.

The machine is versatile & has completely revolutionized the traditional mixing techniques. Here close tolerance of rotor with the stator produces high hydraulic shearing & mechanical action that ensures that material entrapped between rotor & stator is subjected to tremendous shearing actions each minute.

Fluid Mixing Mechanisms

In terms of mechanical mixing mechanisms, a number of actions are employed by different types of mixers to create different effects for particular process results. For distributive action, swirl created by rotating parts causes laminar thinning of the material interfaces, thereby increasing volumetric combination of the materials. A repeated cutting and folding action of the mixture also increases the distribution of different material components. The effectiveness and efficiency of a mixer in distributive mixing is therefore a function of how the machine interacts with the fluid in a geometric sense.

Conversely, the effectiveness and efficiency of a mixer in dispersive mixing is a function of how the machine interacts with the fluid in a stressing sense. For most materials, the higher the stress, the smaller the resulting particles or droplets in the mixture. However, another very important consideration is the uniformity of the stress field. Without a reasonable uniformity, it is impossible to guarantee that the same stress is applied to all parts of the fluid. This would result in a wide range of final droplet or particle sizes rather than a narrow range obtained with uniform stressing. One or more of the three primary stressing mechanisms are used in most fluid mixers.These mechanisms are:

SHEAR EXTENSION IMPACT
     

Inline Mixers:

Usually called "high-shear mixers", are the most common form of Dispersing/Homogenising/ Emulsifying mixer. By placing a form of closely-fitting shroud around a high speed impeller, it is possible to create a shearing action between the blades and stator shroud. As material is centrifugally pumped through the mixing head, some of it will see this high shear zone and experience shear stressing that results in dispersive mixing. Where small or uniform dispersions are required, material must be cycled through the head many times to ensure statistically that all of the material has passed through the high shear zone at leastonce.

PUMPING ACTION : Because of indigenous design & rotor operating at very high speed in close clearance with stator draws the material in & imparts mechanical & shearing actions. Inline Homogenizer facilitates high volume, non positive action which is sufficient to transfer the material without any supplementary pumps but in some cases because of high viscosity, vertical lift or length of pipe line , the flow rate may come down below the anticipated value, In that case it is supplemented by an auxiliary pump installed in the system which pumps the liquid without reducing the homogenising/emulsifying efficiency of the system.

END CONNECTION : The inlet & outlet are normally fitted with . DIN, Tri Clover/ Sanitary Screw fittings but other Modes of fittings can be provided on request.

SEALING : Single mechanical seal with Carbon, silicon carbonized phase combination is provided. Special single or double sealing is also available for conditions & process which demand it eg. Latex , Abrasive solids.

APPLICATION OF INLINE HOMOGENISER/EMULSIFIER 
Inline emulsifier is successfully used for the following processes :

RECIRCULATORY PROCESSING : 
There are certain processes which demand higher degree of homogenization, dispersion, comminution & but to attain that level, single passage of material through Inline is not sufficient to reach that degree , in that situation , it is more useful to pass the product several times through the same machine by means of recirculation. The above process is normally adopted in producing emulsion of Oil & Water. Oil , which is lighter than water is charged in the holding vessel & water is added into the pipe line between vessel outlet valve & Inlet of Inline Emulsifier. This mix is immediately sucked into the head of emulsifier & there mixing/ emulsification/ homogenization takes place . This mix is then sent into the vessel. This process is repeated till achievement of perfect emulsion. Where viscosity is very high or vessel size is large, it is recommended to go for Batch type mixer along with Inline Mixer.

PREMIX PROCESS : 
In this process, all ingredient are mixed in a holding vessel with some agitator & a single passage through the inline smoothens the lumps and homogenize a suspension or emulsion.

Inline Mixer is currently in use in the industry listed below & this gives a new horizon for this exceptional machine to validate its results.

  • CREAMS
  • DAIRY & CONFECTIONARY ITEMS
  • BEVERAGE & BREWERY
  • PAPER COATING
  • PHARMACEUTICALS
  • PESTICIDES & INSECTICIDES
  • PAINTS
  • NATURAL HERBAL DYE

CAPACITIES AVAILABLE :

  • 3 Hp models to 25 Hp models
Coating Pan
  1. PAN : SS 304 semi ellipsoidal size pan with a circular mouth for charging & discharging of tablets Pan mounted at an inclination of 45 degrees to the horizontal.
  2. DRIVE ASSEMBLY : Consists of a suitable HP 3 Phase, 440 V, 1440 RPM TEFC motor with suitable worm reduction gear box and cone pulley arrangement to give three speed output.
  3. HOT AIR BLOWER : The unit is provided with a hot air blower consisting of suitable HP 3 Phase 440 V, 2880 RPM TEFC electric motor & centrifugal blower with damper delivering required CFM. The air is heated by means of suitable electric heater to give air at 30 to 90 degrees Heater with thermostat control and flexible hose pipe.
  4. CONTROL PANEL : Unit provided with suitable control panel with starters and push button to actuate the drive and for blower The circuits consists of MCCBs, relays and contractors in series Ample overload protection is provided by the MCCB and the relay Wires coming out of the connections are numbered for easy recognition.
  5. MOUNTING : The motor and gear box is mounted inside sturdy MS frame and the pan mounted on the Gearing housing fitted in the stand. Blower mounted by the side of the stand or placed in remote location if required.
  6. FINISH : All joints argon Arc welded and all SS Parts Polished to suitable finished required of pharmaceutical equipment MS parts painted to smooth finish.
  7. OPTIONS AVAILABLE :
    1. Unit with FLP motors and FLP push button station but non FLP panel to be mounted outside FLP area,
    2. Unit in SS 316 quality contact parts,
    3. Unit with SS304 cladding / for GMP model and
    4. Steam heating for blower.

 

Desinged By : orange (sagard198@gmail.com)