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SWAMI SAMARTH ENGINEERING
Copyright 2013 SWAMI SAMARTH ENGINEERING
Desinged By : orange (sagard198@gmail.com)
Copyright 2013 SWAMI SAMARTH ENGINEERING
Drying system
Fluid Bed Dryer
The precision and easy operations of our Fluid Bed Dryer have named us as the best Manufacturer, Exporter and Supplier in India. The Fluid Bed Dryer, offered by us, is ideal for the rapid and even drying of chemical, pharmaceutical and food products. Our Fluid Bed Dryer is available at the market leading prices.

Salient Features

  • 65% open perforated air distribution plates along with Dutch weave mesh
  • On line sampling Port
  • 2.5kg. to 500kg. batch capacity
  • Top Spry Granulation
  • Explosion relief disc
  • All contact parts are S.S. 316 as per GMP Standard
  • Uniform Drying at low temperature
  • Intrinsically safe earthing system ensures complete elimination of static charge
  • Fan motor unit & Filtration unit can be placed in remote areas
  • Heating mode electrical / steam / thermic fluid
  • Top mounted pneumatic cylinder (directly coupled ) for shaking (without wire rope system)
  • Minimum handling more Hygienic
  • Pneumatically operated inflatable seals provided for filter bag and product container sealing with pressure switches & FRL to ensure fail safe operation

Safety

  • Solid Flow monitor
    TECHNICAL SPECIFICATIONS
    Model SSE FBD 10 SSE FBD 30 SSE FBD 60 SSE FBD 120 SSE FBD 150 SSE FBD 200 SSE FBD 250 SSE FBD 300
    Bowl Volume (Liters) 35 110 200 425 500 625 780 925
    Batch Size (Kgs) 10-15 30-40 60-75 120-150 150-180 200-230 250-280 300-330
    Heating Load : (kw) For Electrical Heating 6 18 36 54* 60* * * *
    Approx. steam Consumption Kgs/hr. (Steampressure 3.5 Kg. /cm2) 15 25 50 100 130 170 200 250
    Motor (H.P.) 2 5 10 15 20 20 25 30
    Drying Temp C* 50-80 50-80 50-80 50-80 50-80 50-80 50-80 50-80
    Height H1 (Approx) mm 1600 1900 2200 2550 2600 2800 3000 3100
    Height H2 (Approx) mm 2000 2250 3000 3500 3500 3900 4000 4200
    Width (Approx) mm 1050 1400 1550 1800 1850 2000 2100 2150
    Lenth (Approx) mm 800 1250 1500 1700 1700 2000 2100 2200
  • To prevent the product losses due to rupture of filter bag
  • Ensures complete elimination of static charge
  • Explosion vent provided with rupture disk
  • Positive Earthing Device

Applications

  • Chemicals
  • Pharmaceutical
  • Food products

Documentation

  • Fluid Bed Dryer comes along with all documentation like DQ, IQ, OQ, and FAT as a part of standard procedure
Fluid Bed Processor

Salient Features :

  • GMP Compliant Model
  • Flame proof construction
  • Customised layout
  • Contact parts in Stainless steel construction
  • Pneumatic bag shaking arrangement
  • Pneumatic cylinders to seal the bowl to the Retarding Chamber.
  • Air Handling Unit with HEPA filter provided at air inlet for heating, dehumidification etc of Supply Air
  • Scrubber provided at the air outlet to remove suspended particles from the air stream.
  • Dehumidification of Air.
  • PLC/HMI based operator panel.
  • Bowl can be provided with vacuum conveying.
  • Wash in Place system

SPECIFICATIONS

Model Gross Volume Working Volume Power
Litres Litres H.P
SSE RB 10 10 03/05/11 0.5
SSE RB 50 50 15-20 1
SSE RB 75 75 25-50 1
SSE RB 150 150 70-100 2
SSE RB 250 250 100-150 3
SSE RB 450 450 250-300 5
SSE RB 600 600 350-450 7.5
SSE RB 1100 1100 750 10
SSE RB 1500 1500 1000 12.5
SSE RB 2000 2000 1250 15
Tray Dryer

We are instrumental in offering a wide range of Tray Dryers, which is highly appreciated for its high durability and robust construction. These Tray Dryers can be availed in various specifications as per the requirement. Moreover, we offer Tray Dryers at most competitive prices.

Finishing

The design and manufacture of the dryer is of high standard of GMP and has an aesthetic look. It is buffed externally to 150 grit matt finish and internally buffed to 220 grit mirror finish.

Electrical Heating

The Air inside the Tray Dryer is heated by "U" tube S.S.304 air heaters each of 1 KW.The heaters are fitted on the sides of the dryer to facilitate uniform heating. Maximum temperature attained inside the dryer is 100' C and will be indicated and controlled by a Digital Temperature indicator cum controller over full range of heating load.

Total Heating Load For It Will Be

  • 12 Trays Dryer - 4 KW
  • 24 Trays Dryer - 6 KW
  • 48 Trays Dryer - 12 KW
  • 96 Trays Dryer - 24 KW

The heaters will be inserted inside tubular pipe to prevent it from becoing RED HOT. The terminals of the heaters will be brought outside the dryer to make it more safe for operations for solvent based products.

Air Circulation

Air inside the dryer is circulated by one heavy duty axial flow S.S.304 or alluminum blower fitted on a shaft of and driven by l H.P. through belt. The special design of the Blower ensures uniform air circulation so that there is uniform air current over the entire charge loaded in the Trolley inside the dryer. The working of the motor is indicated by lamps in the control panel.

Trays

Trays will be manufactured from 1.6 mm SS 304 sheets.Its dimensions are 32" x 16" x 1 l/4". The Trays have rounded corners with' mirror finish from inside and outside. SS 316 quality is available on demand.

Racks And Trolleys

Racks are provided for trays insdie the Dryer. They are of fixed type for 12 and 24 Tarys Models. For 48 and 96 Trays Models. Racks are provided with wheels to slide them in and out of the Dryer. An additional S.S, trolley for Racks for outside movement can be provided on request

Model Available

  • 12 trays, 24 trays, 48 trays, 96trays

Specifications

Model SSE TD-24 SSE TD-48 SSE TD-96
No. Of Trays 24 48 96
Tray size 16 x 32 x 1.25 16 x 32 x 1.25 16 x 32 x 1.25
Heating load at
100°C 6 x1000 W 9 x 1000 W 15 x 1000 W
200°C 9 x1000 W 15 x 1000 W 21 x 1000 W
300°C 12 x1000 W 18 x 1000 W 27 x 1000 W
Rotary Vacuum Dryer

Rotary Vacuum Dryer is suitable for drying of materials which cannot resist high temperature, material which are easily oxdised, volatile materials which should be retrieved, materials which are strong irritants and poisonous in nature. Rotary Vacuum Dryer with the improved technology integrates during operation under vacuum. The Rotary Vacuum Dryer facilitates enhanced drying efficiency, low temperature operations and economy of process by total solvent recovery. It helps cGMP based working by achieving optimum dust control, while offering advantages of efficient charging and discharging of materials. The drying unit equipped with lump breakers initially breaks large lumps and subsequently powders them (in single cone). The rotary action of the dryer together with mechanical action of the breakers, cuts down drying time and gives a lump free product.

ADVANTAGES :
  • Reduces drying time
  • Eliminates need for re-drying of lumps
  • Handling and exposure of final product is avoided
  • Gives uniformity size dry product
  • System can process crystalline or amorphous powders which are prone for lumps
  • Easy to clean internal surface, thus ensuring purity of product
  • Optimum and continuous vacuum maintenance during process
  • Uniform material shuffling over the heated contact surface of the cone

Technical Data

Model Total Volume (LTS) Working Volume (LTS) Heating Surface Area (SQ. MTS) Power Required for Agitator Motor (HP) Approx. Size of Dryer ell (Dia x Length)
SSE RVD-500 500 250 3.2 7.5 700 x 1400
SSE RVD-1000 1000 500 6 10 900 x 1700
SSE RVD-1500 1500 750 7.7 10 1000 x 2000
SSE RVD-2000 2000 1000 8.7 15 1100 x 2100
SSE RVD-2500 2500 1250 10 20 1200 x 2250
SSE RVD-3000 3000 1500 11.6 20 1260 x 2400
SSE RVD-4000 4000 2000 16.7 30 1200 x 3600
SSE RVD-6000 6000 3000 17.7 40 1600 x 3000
SSE RVD -8000 8000 4000 23.5 50 1600 x 4000
SSE RVD-10000 10000 5000 27.3 60 1700 x 4400

 

Double Cone Blender

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts made out of stainless steel of required grade by customer. Two third of the volume of the Cone Blender is filled to ensure proper mixing. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

SALIENT FEATURES :

  • The conical shape at both ends enables uniform mixing and easy discharge. 
    All contact parts are made out of stainless 304 or 316 quality material, as required by customer.
  • Maximum care has been taken to ensure safe operation of the unit.
  • Manual rotating facility with hand wheel for inching. The same will be provided with ss cover & limit switch. ( In 200 Kgs. & above model )
  • Two nos. of safety road will be provided at back side. ( One LH side & one RH side )
  • Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with openable cover provided at other end of the cone for material charging & cleaning.
  • One shaft with 04 nos. of fixed buffels with mirror polished provided inside the cone.
  • Cone will be mirror polished from the inside & outside & structure will be matt polished.
  • All moving parts covered with SS304 covers.
  • Safety guards made from SS304 pipes provided in front of the m/c with limit switch.
  • Panel fabricated from SS304 material with facility of three phase indication, D.O.L. tarter, digital timer & Amp. Meter.
  • As per customer requirement machine will be provided with left side drive or with right side drive.
  • The conical shape at both ends enables uniform mixing and easy discharge.
  • All contact parts are made out of SS304/316(as per customer requirement) quality material.
  • Maximum care has been taken to ensure safe operation of the unit.
  • Worm reduction gear use for speed reduction.
  • Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
  • Inside & outside of the cone will be polished to the mirror finished.
  • General structure made out of SS304 and Polished to the matt / mirror finish
    (as required by you) in GMP Model.
  • All safety guards & covers made out of SS304 in GMP Model.
  • Hand wheel will be provided for manual tilting of cone.
  • Safety guards provided with limit switch to not start the machine when safety guards are not in proper position.
Desinged By : orange (sagard198@gmail.com)